Blog

By Admin | July 23, 2025

Introduction: Building Roads Starts With Smart Equipment Choices

There has never been a higher demand for faster and more efficient road construction, and along with that, there is a demand for high-performance asphalt plants. However, prior to putting the initial layer of asphalt, you have to choose:

Should your project use a Mobile Asphalt Plant or a Stationary Asphalt Plant?
This option involves issues such as cost and speed, output, and feasibility of the projects. These are the two types of plants, and in this detailed blog, we are going to cover:
  • How they work
  • Key features and differences
  • Ideal use cases
  • Costs and ROI
  • How to choose the best option for your project

Being a government contractor in India, an EPC company, or an international infrastructure company, this blog is your guide to making a sensible investment.

What is a Mobile Asphalt Plant?

A Mobile Asphalt Plant is a self-contained unit that is used to produce hot mix asphalt either at or rather close to the working spot. It has all the critical units, such as aggregate feeders, drying drum, bitumen tank, and control panel mounted on a trailer or skid leading to a movable unit. It can be set up in a short time (2-4 days), which is suitable for remote, short-term, or multi-site road projects. Mobile plants are flexible and have lower transportation costs and a turnaround than permanent plants with a capacity of 20-120 TPH. They are extensively applied in rural roads, patchworks, and infrastructure works requiring on-site production of asphalt.

Key Components:
  • Aggregate Feeder Bins
  • Drying Drum with Burner
  • Mixing Unit
  • Bitumen Tank with Heating
  • Filler Unit
  • Pollution Control Unit
  • Control Cabin (Manual or PLC)
Advantages of Mobile Asphalt Plants:
  • Highly Mobile – Easy to move between sites
  • Fast Setup – Installed in 2–4 days
  • Compact Design – Fits in tight or remote spaces
  • Cost-Effective – Lower initial investment
  • Saves on Transport – Asphalt made near the site
Ideal Use Cases:
  • Rural Road Construction
  • Patchwork & Repair Jobs
  • Border Area Infrastructure
  • Remote Highway Projects
  • Contractors with Multiple Short-Term Projects
What is a Stationary Asphalt Plant?

A Stationary Asphalt Plant is a facility, permanently mounted, designed to do the large-scale and perpetual production of hot mix asphalt (HMA). It can be installed on a solid base, and it can be used in long-term projects that demand great productivity and stability of quality. Having a capacity of 80-240+ TPH, those plants have high-quality constructive elements like drying drums, mixing towers, bitumen tanks, and control systems. They are more fuel-efficient, automated, as well as lasting. Fixed plants are highly suitable for national highways, expressways, airports, and large projects where asphalt production is needed over the long run.

Key Components:
  • Heavy-Duty Foundation Setup
  • High-Capacity Drying & Mixing Units
  • Advanced Dust Collection Systems
  • Large-Scale Storage Silos
  • Fully Automated Controls
  • Weighing Systems for Aggregate and Bitumen
Advantages of Stationary Plants:
  • High Capacity: Up to 240+ TPH for mega projects
  • Long-Term Output: Operates continuously over months or years
  • Stable Quality: Consistent mix and temperature control
  • Customization: Can be tailored for specific mix designs and environmental standards
  • Better Economies of Scale: Lower cost per ton for large-volume work
Ideal Use Cases:
  • National Highway Development
  • Urban Infrastructure Projects
  • Industrial Road Projects
  • PPP (Public-Private Partnership) Contracts
  • Airports, Ports, and Expressways
Comparison Table: Mobile Asphalt Plants vs Stationary Plants
Feature Mobile Asphalt Plant Stationary Asphalt Plant
Mobility Easy to relocate (trailer/skid) Fixed location
Setup Time 2–4 days 15–30 days
Capacity 20–120 TPH 80–240+ TPH
Best For Short-term or remote projects Large, long-term infrastructure
Civil Work Minimal Extensive
Cost Lower setup cost Higher initial investment
Operation Cost Higher for large jobs Lower at high volumes
Maintenance Simple, modular Requires skilled staff
ROI Fast for small jobs Better for long-term, large projects
Why Choose Mewad Road Equipments?

Mewad Road Equipments is a reputed company in the industry of road construction and deals in the engineering and exporting of high-performance asphalt plants that are designed to cater to the requirements of the Indian and foreign markets. Having more than 15 years of industry experience and being in the business of more than 20 countries, we provide equipment of international standards in terms of efficiency, durability, and cost-effectiveness. Our product line consists of mobile and stationary asphalt plants, bitumen sprayers, drum mix plants, and so on. We are also focused on customization, quality, and after-sales services, helping our clients achieve the best performance during all the projects they are doing. Select Mewad to avail quality machinery and surpass project results throughout the globe.

  • ISO 9001:2015 Certified Equipment
  • Skid & Trailer Mounted Mobile Asphalt Plants
  • Custom Stationary Drum Mix Plants (up to 240 TPH)
  • PLC/SCADA Based Control Panels
  • 24/7 Customer Support & On-Site Installation
  • Export-Ready Packaging & Logistics

We’re more than a Mobile Asphalt Plant Manufacturer, we are your strategic road equipment partner.

Client Success Story
  • Project:Rural Highway Expansion – Kenya
  • Solution:60 TPH Mobile Asphalt Plant with diesel burner
  • Challenge:Frequent relocation between 5 sites in under 3 months
  • Result:Setup time reduced by 60%, local production cut transport costs by 45%

“Mewad’s mobile plant helped us save time, fuel, and labour. We’ve already ordered a second unit.” — Project Manager, Africa Road Build Ltd.

Conclusion: Which Asphalt Plant is Best for Your Next Project?
Modern construction of roads cannot work without both stationary and mobile asphalt plants. It is however dependent on:
  • Your project scale
  • The duration and location
  • Your budget and mobility needs

Mewad Road Equipments is proud to provide high-end solutions that are designed to operate in harsh conditions and against short deadlines.

Let’s Build Roads That Last – Together

Request a Quote Now

Email: info@mewadroadequipments.com

Contact Person: Manish S. Jain

Telephone : +91-79-2589 4650,

Mobile No : +91-98252 72270

Mewad Road Equipments is trusted by Contractors and backed by Engineering while standing strong as a leading Mobile Asphalt Plant Exporter.

All Copyrights © 2025. Mewad Equipments